Bolts, screws and self-tapping screws螺栓、螺钉与自攻螺钉
Threaded fasteners are usually grouped by how they are installed:螺纹紧固件通常按安装方式来区分:
- Bolt — passes through clearance holes in the parts and is tightened with a nut.螺栓:穿过被连接件上的通孔,用螺母拧紧。
- Screw — threads directly into a tapped (internally threaded) hole in one of the parts.螺钉:直接拧入被连接件上已攻好内螺纹的孔中。
- Self-tapping / thread-forming screw — creates its own mating thread in a plain hole in sheet metal, cast metal or plastic, so no separate tapping operation is needed.自攻 / 自挤螺钉:在薄板、铸件或塑料的光孔中自行形成内螺纹,省去单独的攻丝工序。
Head styles常见头型
The head transmits the tightening force and determines how the fastener sits on the part.头部承受拧紧工具的作用力,并决定紧固件在零件上的安装形态。
| Head style头型 | Typical use典型用途 |
|---|---|
| Hexagon / hex flange六角头 / 六角法兰面 | General machinery and structures; high torque. The flange spreads the load and can replace a washer.通用机械和结构件,可承受较大拧紧扭矩;法兰面可分散压力,替代垫圈。 |
| Socket head cap (cylindrical)内六角圆柱头 | Compact, high strength; common in machine building and automation.结构紧凑、强度高,机械和自动化设备中最常用。 |
| Countersunk (90°)沉头(90°) | Sits flush with the surface.装配后与零件表面齐平。 |
| Button / pan head半圆头 / 盘头 | Low profile with a smooth appearance; electrical and electronic assembly.头部低矮、外观圆滑,常用于电气电子装配。 |
| Cheese head圆柱头(开槽) | Traditional slotted design for light-duty assembly.传统一字槽设计,用于轻载装配。 |
Drive types驱动方式
The recess or external shape that the tool engages affects how much torque can be applied, how well the tool stays engaged and how easy automated assembly is.驱动形式决定了能施加多大的扭矩、工具是否容易打滑,以及是否适合自动化装配。
- Slotted — simple, but the tool slips out easily; low torque.一字槽:结构简单,但工具容易滑出,只能承受较小扭矩。
- Cross recess (type H / type Z) — self-centring and fast; the tool tends to “cam out” at high torque.十字槽(H 型 / Z 型):自动对中、装配快;扭矩较大时工具容易“爬出”。
- Hexagon socket — good torque transfer in a compact head.内六角:头部紧凑,扭矩传递好。
- Hexalobular socket — six-lobe profile; higher torque transfer and very little cam-out, well suited to automated assembly.内六角花形(梅花):六瓣形结构,扭矩传递更大,几乎不打滑,适合自动化装配。
- External hexagon — highest torque capacity; tightened with wrenches or sockets.外六角:可承受的扭矩最大,用扳手或套筒拧紧。
Thread types螺纹类型
- Machine thread (e.g. M8 coarse, M8×1 fine) — mates with a nut or tapped hole. Coarse thread is the default; fine thread gives finer adjustment and slightly higher strength in thin-walled parts.普通螺纹(如 M8 粗牙、M8×1 细牙):与螺母或内螺纹孔配合。粗牙最常用;细牙便于微调,在薄壁件中强度略高。
- Tapping thread (e.g. ST4.2) — wider pitch and pointed end for sheet metal and plastics.自攻螺纹(如 ST4.2):螺距较大、尾部尖,用于薄板和塑料。
- Thread-forming thread — forms the internal thread by displacing material rather than cutting it, giving no chips and good resistance to loosening.自挤(三角牙)螺纹:靠挤压而非切削形成内螺纹,不产生切屑,防松性能好。
Property classes (metric steel)性能等级(公制碳钢)
Steel bolts and screws are marked with a property class such as 8.8 (ISO 898-1). The first number × 100 is the nominal tensile strength in MPa; the second number × 10 is the ratio of yield strength to tensile strength in percent.碳钢螺栓、螺钉按 ISO 898-1 标注性能等级,如 8.8。第一个数字 × 100 为公称抗拉强度(MPa),第二个数字 × 10 为屈服强度与抗拉强度之比(%)。
| Class等级 | Nominal tensile strength公称抗拉强度 | Nominal yield strength公称屈服强度 | Typical use典型用途 |
|---|---|---|---|
| 4.8 | 400 MPa | 320 MPa | Light-duty, low-cost轻载、低成本场合 |
| 8.8 | 800 MPa | 640 MPa | General machinery — the most common class通用机械,最常用 |
| 10.9 | 1000 MPa | 900 MPa | High-load joints高载荷连接 |
| 12.9 | 1200 MPa | 1080 MPa | Very high load, e.g. socket head cap screws in tooling超高载荷,如模具用内六角螺钉 |
Stainless steel grades不锈钢等级
Stainless fasteners are marked per ISO 3506, e.g. A2-70. The letter and digit give the steel group (A2 is broadly equivalent to 304, A4 to 316), and the number after the dash × 10 is the minimum tensile strength in MPa.不锈钢紧固件按 ISO 3506 标注,如 A2-70。字母和数字表示钢种(A2 大致对应 304,A4 大致对应 316),短横后的数字 × 10 为最低抗拉强度(MPa)。
- A2-70 — general corrosion resistance, indoor and general outdoor use.A2-70:一般耐腐蚀,适用于室内及一般户外。
- A4-70 / A4-80 — better resistance to chlorides; marine, chemical and food applications.A4-70 / A4-80:耐氯离子腐蚀更好,适用于海洋、化工、食品等环境。
Inch (imperial) fasteners英制紧固件
Inch bolts are graded under SAE J429 — Grade 2, Grade 5 and Grade 8 are the most common, marked on the head with radial lines (none, 3 and 6 lines respectively). Grade 5 is roughly comparable to metric 8.8 and Grade 8 to 10.9. Structural bolting in North America commonly uses ASTM F3125 (formerly A325 / A490).英制螺栓按 SAE J429 分级,最常用的是 2 级、5 级和 8 级,头部分别以无线、3 条、6 条放射线标识。5 级大致相当于公制 8.8 级,8 级大致相当于 10.9 级。北美钢结构螺栓常用 ASTM F3125(原 A325 / A490)。
This article is general technical information for reference. For a specific application, please confirm against the applicable standard, your drawing, or with our engineers.本文为通用技术资料,仅供参考。具体应用请以相关标准、图纸为准,或咨询我们的技术人员。
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