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Fastener Selection for Robotics机器人紧固件选型知识

Key points for selecting fasteners by position, grade, head type and locking method按部位、强度等级、头型和防松方式选对紧固件

Fasteners by position按部位选紧固件

A humanoid robot can be divided into five positions by load and structure. The table lists fasteners commonly used at each; sizes are typical supply ranges, not universal design recommendations.人形机器人按受力和结构可分为五个部位。下表列出各部位常用的紧固件;所列尺寸为可供应或常见规格范围,并非通用设计推荐值。

Position部位Typical loads受力特点Common fasteners常用紧固件
Joint modules关节模组High preload, constant motion and vibration预紧力大,长期往复运动和振动Hexalobular and socket head cap screws M2 – M8, low-head socket screws, nylon locking patch内六角梅花圆柱头、内六角圆柱头螺钉 M2 – M8,低头内六角螺钉,尼龙防松涂层
Reducers减速器Accurate location定位要准Flat head socket screws, dowel pins, retaining rings, bearing locknuts, shim rings内六角沉头螺钉、圆柱销、挡圈、轴承锁紧圆螺母、调整垫圈
Hands & wrists灵巧手与手腕Small parts, tight spaces, many per hand空间小、件小、用量多Precision screws M1.0 – M2.5, set screws, shoulder screws, precision pins, polymer washers精密螺钉 M1.0 – M2.5、紧定螺钉、轴肩螺钉、精密销、工程塑料垫片
Torso & electronics躯干与电控Plastic shells, sheet metal, PCBs塑料外壳、钣金和电路板Standoffs, plastic screws and brass inserts, clinch nuts, button head and SEMS screws隔离柱、塑料用自攻螺钉和滚花铜螺母、压铆螺母、圆头和组合螺钉
Legs & base腿部与底盘Impact and vibration with every step每一步都有冲击和振动High-strength socket cap screws M8 – M16, wire thread inserts, locknuts, wedge lock washers, disc springs高强度内六角圆柱头螺钉 M8 – M16、钢丝螺套、锁紧螺母、楔形锁紧垫圈、碟形弹簧

Five-step selection选型五步法

  1. Joint and load. Robot joints may experience combined axial, transverse, bending, torsional and impact loads. Transverse slip at the clamped interface can lead to self-loosening, so first establish the required preload.确定连接与载荷。机器人关节可能承受轴向、横向、弯矩、扭矩及冲击复合载荷;连接面出现横向滑移时可能导致自松,因此先确定所需预紧力。
  2. Grade and material. Select high-strength fasteners, including grade 12.9, to suit joint loads, mating materials and assembly conditions. A higher property class is not always the better choice.选强度等级与材质。结合关节载荷、被连接材料和装配工况选择高强度紧固件(含 12.9 级),等级越高不一定越合适。
  3. Head and drive. Use low-head or countersunk heads where space is tight; prefer hexalobular drives for automated driving and small sizes.选头型与驱动。空间紧凑用低头或沉头;自动锁付和小规格优先梅花驱动。
  4. Size and thread engagement. Into aluminium or magnesium housings the internal thread is often the weak point; add a wire thread insert where engagement is short. Calculate critical joints per VDI 2230.确定规格与旋合长度。铝、镁合金壳体的内螺纹往往是薄弱点,旋合长度不足时加钢丝螺套;关键连接按 VDI 2230 计算。
  5. Locking and finish. Choose the locking method by vibration level and service needs, and avoid electroplating on grade 12.9 screws.选防松方式与表面处理。按振动程度和拆装需要选防松方式;12.9 级螺钉避免电镀。

Grades and materials强度等级与材质要点

  • Grade 12.9 alloy steel suits highly loaded steel joints; re-evaluate the grade for aluminium or magnesium parts, fatigue, low-head designs and installation conditions.12.9 级合金钢适用于高载荷的钢制连接;连接铝、镁合金母材,或考虑疲劳、低头结构和安装条件时,应重新评估等级。
  • Stainless steel (A2 / A4) is weaker than 12.9, so preload at the same size is lower; re-check before substituting.不锈钢(A2 / A4)强度低于 12.9 级,同规格下预紧力更小,替换前请重新校核。
  • Titanium suits weight-sensitive positions; grade, strength, surface treatment and mating materials are confirmed to drawing.钛合金适合对重量敏感的部位;材质牌号、强度、表面处理及配合材料按图纸确认。
  • Where low magnetism is required, accept against grade, processing condition and the specified magnetic properties.有低磁要求时,按牌号、加工状态和规定的磁性能指标验收。
Hydrogen embrittlement: grades 10.9 and 12.9 risk delayed fracture after electroplating. Prefer validated non-electrolytic coatings or black oxide; baking after plating does not reduce the risk to zero.氢脆提示:10.9 级、12.9 级螺钉电镀后存在延迟断裂风险。优先采用经验证的非电解涂覆或发黑;电镀后除氢不能保证风险为零。

Head types and drives头型与驱动

  • Hexalobular socket head (ISO 14579 / GB/T 2671.2): high torque transfer and little cam-out, ideal for automated driving. ISO 14579 starts at M2; M1.6 hexalobular screws are custom parts defined by drawing.内六角梅花圆柱头(ISO 14579 / GB/T 2671.2):传扭能力高、不易打滑,适合自动锁付。ISO 14579 从 M2 起,M1.6 梅花头为按图纸定义的定制件。
  • Low-head socket (DIN 7984, DIN 6912): saves axial space, but head load capacity and drive depth are lower than a standard cap screw. The two standards differ and are not interchangeable.低头内六角(DIN 7984、DIN 6912):节省轴向空间,但头部承载和驱动槽深度低于普通圆柱头;两个标准不同,不可直接互换。
  • Flat head socket (ISO 10642): reduced loadability due to head design; do not design to the tensile load of a standard cap screw, and verify countersink alignment.内六角沉头(ISO 10642):头部设计导致承载能力降低,不能按普通圆柱头螺钉的拉力设计,并需核查沉孔贴合。
  • Precision screws M1.0 – M2.5: keep coatings thin, watch batch consistency of head height and drive depth, and validate for automated driving.精密螺钉 M1.0 – M2.5:表面处理选薄层,关注头高和驱动深度的批次一致性,并做自动锁付验证。

Anti-loosening防松方案

Method防松方式Mechanism作用机理To verify需验证项目
Nylon locking patch (DIN 267-28)尼龙防松涂层(DIN 267-28)Prevailing torque from pre-applied nylon预涂尼龙产生有效力矩Prevailing torque, reuse, preload retention有效力矩、重复装配、预紧力保持
Microencapsulated adhesive (DIN 267-27)预涂微胶囊锁固(DIN 267-27)Capsules burst and cure on assembly拧入时胶囊破裂固化Breakaway torque, cure conditions松脱扭矩、固化条件
Threadlocker, medium strength中强度螺纹锁固胶Anaerobic adhesive cures in the thread厌氧胶在螺纹间固化Dose, cure; clean and re-apply after removal涂胶量、固化;拆装后清洁重涂
Prevailing-torque locknuts (DIN 985 / DIN 980)锁紧螺母(DIN 985 / DIN 980)Nylon ring or deformed thread尼龙圈或螺纹变形产生阻力Prevailing torque, temperature per material data有效力矩、按材料数据确认耐温
Wedge lock washers (DIN 25201)楔形锁紧垫圈(DIN 25201)Paired cam faces resist back-off成对楔面阻止反转Loosening angle, residual clamp load松脱角、残余夹紧力
Choose one primary locking method based on design validation; where devices are combined, verify compatibility and installation preload. Split lock washers (DIN 127) give practically no locking on high-strength, high-preload joints.在设计验证基础上选择一种主防松方案;组合使用时需确认兼容性和安装预紧力。弹簧垫圈(DIN 127)对高强度、高预紧力连接基本没有防松效果。

What to send with an RFQ询价时请提供

  • Drawings or BOM, applicable standards, thread size and length图纸或 BOM、标准号、螺纹规格与长度
  • Property class or material, finish and locking requirements强度等级或材料、表面处理、防松要求
  • Mating materials, target preload or tightening conditions, working environment被连接件材料、目标预紧力或拧紧条件、工况环境
  • Inspection criteria, sample quantity and annual demand检验要求、样品数量与年用量

See the full range by position on our Fasteners for Robotics page, or search by standard in Product Search.各部位常用紧固件详见 紧固件在机器人上的应用,也可在 产品查询 按标准号检索。

This article is general technical information for reference. For a specific application, please confirm against the applicable standard, your drawing, or with our engineers.本文为通用技术资料,仅供参考。具体应用请以相关标准、图纸为准,或咨询我们的技术人员。

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