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Smart Warehousing智能仓储

VMI inventory management, smart shelves and on-site serviceVMI 库存管理、智能货架与驻场服务

Smart Warehousing & VMI智能仓储与 VMI 管理

Smart shelves: real-time counts, automatic alerts, automatic replenishment.实时计数、自动告警、智能补货的智能货架系统

Our online smart warehousing system brings hardware, software and platform service together. Through VMI, material management shifts from the plant alone to joint plant–supplier management, working toward zero inventory in a “smart warehouse” that is precise, digital and fully visible.在线智能仓储系统集硬件、软件与平台服务于一体。通过推广 VMI 模式,物料管理由工厂单方管理转向联合物料管理,最终实现零库存;同时打造精准化、数字化、可视化管理与智能化决策的“智慧仓库”。

24/7Real-time stock for every bin每个货位实时库存
2-level两级Shortage alerts via email & WeChat缺料告警,邮件与微信推送
1-click一键Locate, stocktake and export查找、盘点、导出
100%Stock-data accuracy in a live project实际项目进销存数据准确率
Smart shelves deployed at ABB, Tianjin
Line-side smart shelves — ABB, Tianjin线边智能货架 — 天津 ABB
Smart shelves deployed at Honeywell ECC
Smart shelf station — Honeywell ECC智能货架工作站 — 霍尼韦尔 ECC
Industry pain points行业痛点

Six pain points in traditional material management.传统工业物料管理的六大痛点

In 22 years of supplying fasteners to industry, we have seen the same six problems on shop floor after shop floor.凭借 22 年工业紧固件配套服务经验,我们总结出传统工业物料管理中普遍存在的六大痛点。

01Too many part types物料种类繁杂Large numbers of C-class parts are hard to track and control.C 类物料繁多,管理难度大。
02Book stock ≠ real stock账物不符Shortages are found too late and production stops.缺料无法及时发现,导致生产延误。
03Painful stocktakes盘库强度大Counting is labour-intensive, slow and still inaccurate.盘点效率低,且准确率不高。
04Parts are hard to find取料定位难Operators lose time searching for the right bin.取料时无法快速找到物料位置。
05Slow-moving stock ties up cash呆滞物料占用资金Idle inventory drives up holding cost and floor space.呆滞库存推高库存成本、占用空间。
06No view of real consumption用量难掌握Usage and issues are not tracked, so waste goes unnoticed.无法及时掌握用量与领料量,易造成物料浪费。

The product line产品系列

Every unit is built to order — size, bin layout and load can be matched to your line side or storeroom.以上产品均接受定制,可根据线边或库房实际情况调整尺寸、货位及承重。

Standard smart shelf
01

Standard Smart Shelf

标准智能货架

Weight sensors under every bin convert weight to piece count and report stock in real time. For line side or storeroom.

每个货格配称重传感器,重量自动换算为数量并实时上传,适用于产线线边或库房。

FIFO smart shelf
02

FIFO Smart Shelf

先进先出智能货架

Sloped bins enforce first-in, first-out. Scan a BOM and the right bins light up; a wrong pick triggers an alarm.

斜坡式料盒实现先进先出;扫 BOM 单亮灯指引,取错即告警。

Pick-to-light guidance system
03

Pick-to-Light System

物料指引领料系统

Pre-set assembly steps light each bin in sequence, with sound-and-light alarms for wrong or missed picks.

预录工序,按顺序亮灯指引取料,领错、少领时声光报警。

Five core functions · How it works五大功能 · 技术架构

Full visibility of every bin, at any time.物料信息实时掌握,精细化管理每一个货位。

An industrial supply-chain platform that connects your plant with every link of its supply chain through weight sensors, smart shelves, cloud computing and IoT.工业智能供应链服务管理平台集硬件、软件与平台服务为一体,通过称重传感器、智能货架、云计算与物联网技术,将工厂与供应链的每一个环节紧密连接。

Bin display showing live quantity01Real-time inventory进销存实时查看Every change in each bin is captured; stock-in, usage and balance are always current.自动获取每个货格的物料变化,进销存数据随时可查。
Bin display showing shortage alarm02Shortage alerts缺料告警Two alert levels; supplier and plant team are notified automatically.两级报警,自动通知供应商及工厂相关人员。
03One-click locate一键查找Search a part at the shelf terminal and its bin lights up.在货架终端查找物料,对应货格自动亮灯。
04Smart stocktake智能盘点Export a complete, accurate count in one click.盘库数据一键导出,真实准确。
05Slow-moving alerts呆滞告警Idle stock is flagged early, before it becomes a write-off.提前预警呆滞物料,减少损失。
01Weight sensor称重传感器Each bin is weighed; weight is converted to piece count.每个货格称重,重量换算为数量。
02Controller boards主板Boards link over CAN bus and report every change.主板间 CAN 通信,数量变化主动上报。
034G gateway4G 网关One gateway per shelf group uploads data to the platform.网关通过 4G 模组上传至平台。
04Cloud platform云平台Stores data, runs alerts and sends locate or update commands back.存储数据、触发告警,并可下发查找、升级指令。
05Plant & supplier工厂与供应商Log in by browser or WeChat; alerts arrive by WeChat and email.浏览器或微信授权登录,微信与邮件接收告警。
Secure hosting安全托管Alibaba Cloud servers with DDoS protection, web application firewall and digital-twin backup.阿里云服务器,DDoS 高防与 Web 应用防火墙,数字孪生备份。
Access control权限管理Price fields can be permission-encrypted; supports multiple warehouses and suppliers.价格等字段可设置权限加密,支持多仓多供应商模式。
Flexible deployment灵活部署Cloud, on-premise LAN on your own servers, or private cloud.可选云端、局域网版(客户服务器)或企业私有云部署。
24/7 support全天候支持Data maintenance staff on call around the clock.数据维护人员 24 小时待命。
What changes流程改变

From six manual steps to four automated ones.六个人工环节,精简为四步自动流程。

Order, receiving and billing data flow automatically from the shelf into your ERP — no re-keying, no chasing suppliers by phone.订单、收货、账单数据由系统自动流转至 ERP,免去重复录入与电话跟单。

Before传统流程
  1. Storeroom raises purchase request
  2. 库房提交采购申请
  3. ERP creates purchase order
  4. ERP 生成采购单
  5. Purchasing places order, chases by phone & email
  6. 采购下单,电话 + 邮件跟单
  7. Multiple suppliers deliver
  8. N 个供应商配送
  9. Workshop receives & counts by hand
  10. 车间收货,人工清点
  11. Finance & purchasing reconcile
  12. 财务 / 采购对账

Manual ERP entry at almost every step.几乎每一步都需人工在线填制 ERP。

With smart shelves智能货架流程
  1. Shortage alert缺料告警Signal goes to ERP automatically; supplier prepares and ships.自动触发至 ERP,供应商备货配送。Order data订单数据
  2. Restock at the bin补料到货位Supplier refills directly at the shelf location.供应商直接补料至智能货架位置。
  3. One-click receiving一键收货The shelf records the refill; receipt is entered in one step.智能货架收货,一键录入补料信息。Receiving data收货数据
  4. Monthly reconciliation月度对账Purchasing and finance reconcile from system reports.采购 / 财务依据系统报表月度对账。Billing data账单数据
Case study实际案例

German-owned pump & motor manufacturer某德资水泵电机企业

Smart shelf units
智能货架数量
8
Part numbers managed
物料种类
224
Implementation
实施周期
30 days30 天
Live since
正式上线
Nov 20182018 年 11 月
80%Lower inventory level降低库存量
RMB 1M+100 万元+Inventory cost reduced降低库存成本
RMB 300K30 万元Slow-moving stock cost reduced降低呆滞库存成本
2,260 h2260 小时Labour hours saved (RMB 136K)节省工时(13.6 万元)
0Line stoppages from shortages停产次数
100%Stock-data accuracy进销存数据准确率
Specifications技术参数

SY-001 Standard Smart ShelfSY-001 标准智能货架

25 bins · 150 × 60 × 180 cm · up to 1,250 kg · 4G / 5G25 货格 · 150 × 60 × 180 cm · 整体承重 1250 kg · 4G / 5G

SY-001 standard smart shelf
Full technical specifications查看完整技术参数
Configuration产品规格25-bin shelf + system25 货格智能货架及系统
Model型号SY-1213-001
Overall size外观尺寸150 × 60 × 180 cm
Bin size物料盒尺寸38 × 23 × 18 cm
Load承重50 kg / bin · 200 kg / level · 1,250 kg total单格 50 kg · 单层 200 kg · 整体 1250 kg
Functions功能Live quantity, shortage alarm, overload alarm, locate light实时数量显示、缺料报警、超载报警、查找指示灯
Power工作电压220 V to 24 V switching supply220V 转 24V 开关电源
Network网络4G / 5G coverage4G / 5G 信号覆盖
Environment工作环境−20 °C to 40 °C · RH 10–85 % non-condensing · IP30−20℃~40℃ · RH10%~85% 不凝结 · IP30
Suitable materials适用物料

Suitable for a wide range of industrial materials.适用于多种工业物料。

Fasteners紧固件Bearings轴承Cutting tools刀具Gears齿轮Wire & cable线材Garment trims服装辅料Seals密封件Sheet-metal parts钣金件Hand tools工具Pipe fittings三通类Electronic components电子元器件Plastic parts塑胶件

Also available: line-side weighing units (620 × 252 × 540 mm) and single-bin scales that retrofit onto your existing shelving — weighing precision 1/3000.另有线边智能货架(620 × 252 × 540 mm)及可加装在现有货架上的单体秤,精度 1/3000。

Plan a smart-shelf pilot预约智能货架试点
Services服务

Complete solutions, beyond the product.超越产品本身的整体解决方案。

VMI & Inventory Management

VMI 库存管理服务

Kanban and VMI programs that lower inventory cost, with automatic replenishment and lean management.

完善的物料看板 / VMI 管理,降低客户库存成本,实现智能补货与精益管理。

Brand Agency

品牌代理

Genuine products from ITW, Henkel, 3M and other leading brands, backed by technical support.

与全球多家知名企业合作,提供 ITW、Henkel、3M 等优质产品,确保正品与技术支持。

Engineering Design

工程设计能力

Early involvement in product development: fastener sizing and selection based on mating parts, torque and pull-out requirements.

在客户产品开发阶段深度介入,根据对手件尺寸及扭力、拉拔力等要求,提供紧固件选型与设计建议。

Global Coordination

全球协同

Tianjin, Suzhou, Zhoushan and Canada working together for customers in China and overseas.

天津、苏州、舟山、加拿大四地协同,服务国内外客户项目。