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Materials, Heat Treatment and Coatings材料、热处理与表面处理

Choosing the right steel, heat treatment and finish如何选择材料、热处理和表面处理

Common fastener materials紧固件常用材料

Material材料Typical use典型用途
Low-carbon steel (e.g. 1018, 1022; SWRCH)低碳钢(如 1018、1022,SWRCH 系列)Class 4.8 and lower bolts, screws, rivets; case-hardened tapping screws4.8 级及以下螺栓、螺钉、铆钉;渗碳处理的自攻螺钉
Medium-carbon and boron steel (e.g. 1035, 45, 10B21, 10B33)中碳钢及硼钢(如 1035、45 号钢、10B21、10B33)Class 8.8 bolts and screws8.8 级螺栓、螺钉
Alloy steel (e.g. 35CrMo, SCM435, 4140)合金钢(如 35CrMo、SCM435、4140)Class 10.9 and 12.9, large diameters10.9、12.9 级及大规格高强度件
Austenitic stainless (304 / A2, 316 / A4)奥氏体不锈钢(304 / A2、316 / A4)Corrosion-resistant fasteners; strengthened by cold working, not by heat treatment耐腐蚀紧固件;靠冷加工强化,不能热处理强化
Martensitic stainless (410)马氏体不锈钢(410)Hardenable; used for stainless self-drilling and tapping screws可淬火硬化,用于不锈钢自钻、自攻螺钉
Brass, copper, aluminium黄铜、紫铜、铝Inserts, electrical parts, light-weight and non-magnetic applications嵌件、导电件、轻量化和无磁场合

Heat treatment热处理

  • Quenching and tempering — the part is heated, rapidly cooled to harden it, then tempered to the required strength and toughness. Required by ISO 898-1 for property classes 8.8 and above.淬火 + 回火(调质):加热后快速冷却使其硬化,再回火到所需的强度和韧性。ISO 898-1 规定 8.8 级及以上必须调质处理。
  • Case hardening (carburizing) — carbon is diffused into the surface, giving a hard skin over a tough core. Used for tapping, self-drilling and thread-forming screws that must cut or form threads in the mating part.渗碳淬火:使碳渗入表层,形成“外硬内韧”的结构。用于需要在对手件上攻出或挤出螺纹的自攻、自钻、自挤螺钉。
  • Annealing — softens the wire before cold forming, especially for alloy steels.退火:冷成型前软化线材,合金钢尤其需要。
Typical heat-treatment defects are incorrect hardness, surface decarburization and mixed parts. Hardness and decarburization should be checked on every batch.常见热处理问题有硬度不合格、表面脱碳和混料。每批都应检查硬度和脱碳层。

Surface treatments表面处理

Finish表面处理Characteristics特点Notes注意事项
Electro-zinc with trivalent passivation (clear, blue, yellow, black)电镀锌 + 三价钝化(白、蓝白、彩、黑)Low cost, general indoor corrosion protection成本低,一般室内防护Hydrogen embrittlement risk on high-strength parts高强度件有氢脆风险
Zinc-nickel electroplate锌镍合金电镀Much better corrosion resistance than plain zinc耐腐蚀性明显优于普通镀锌Also electroplated — same embrittlement considerations同属电镀工艺,同样需考虑氢脆
Zinc-flake coating (commonly called “Dacromet”)锌铝涂层(俗称“达克罗”)High corrosion resistance, non-electrolytic耐腐蚀性高,非电解工艺Preferred for class 10.9 and above; thicker, check thread fit10.9 级及以上优先选用;涂层较厚,需注意螺纹配合
Hot-dip galvanizing热浸镀锌Thick, long-life outdoor protection涂层厚,户外长效防护Structural bolts; needs oversize nut threads多用于钢结构;螺母需加大攻丝
Black oxide发黑Black appearance, minimal dimensional change外观黑色,几乎不改变尺寸Little corrosion protection on its own; usually oiled本身防锈能力弱,一般需浸油
Phosphating磷化Base for oil, lubricant or paint作为油、润滑剂或涂装的底层Limited corrosion protection alone单独使用防锈能力有限
Passivation (stainless)钝化(不锈钢)Restores the protective oxide layer恢复表面保护性氧化膜Removes free iron after machining去除加工后残留的游离铁
Under RoHS, hexavalent chromium passivation is restricted; trivalent passivation is now the norm. The coating also changes friction and therefore the tightening torque — see Torque and Preload《扭矩与预紧力》. For high-strength parts, see Hydrogen Embrittlement《氢脆》.受 RoHS 限制,六价铬钝化已基本被三价钝化取代。表面处理还会改变摩擦系数,从而影响拧紧扭矩,详见Torque and Preload《扭矩与预紧力》;高强度件请参阅Hydrogen Embrittlement《氢脆》。

This article is general technical information for reference. For a specific application, please confirm against the applicable standard, your drawing, or with our engineers.本文为通用技术资料,仅供参考。具体应用请以相关标准、图纸为准,或咨询我们的技术人员。

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